Outgassing refers to the release of trapped gases, vapors, or volatile compounds from materials under vacuum conditions. This is a critical parameter for vacuum system performance, as excessive outgassing can prevent the system from reaching target vacuum levels, contaminate processes, or degrade sensitive components.
ASTM E595 is the internationally recognized standard test method for evaluating outgassing characteristics of materials intended for vacuum applications. Originally developed for NASA space programs, this standard has become the benchmark for high-performance vacuum systems across industries [2].
ASTM E595 Test Parameters: Sample is heated to 125°C for 24 hours under vacuum (<5×10⁻⁵ Torr) after 24-hour preconditioning at 50% relative humidity. Results are reported as Total Mass Loss (TML), Collected Volatile Condensable Materials (CVCM), and Water Vapor Recovered (WVR).
ASTM E595 Acceptance Criteria by Application Level
| Application Category | TML Limit | CVCM Limit | Typical Use Cases | Certification Required |
|---|
| Space-Grade (NASA Standard) | <1.0% | <0.10% | Satellite components, space instrumentation | Mandatory ASTM E595 report |
| Ultra-High Vacuum (UHV) | <1.0% | <0.10% | Semiconductor manufacturing, research equipment | Recommended |
| High Vacuum Systems | <2.0% | <0.50% | Industrial coating, vacuum furnaces | Buyer-specific requirements |
| Rough Vacuum Applications | No strict limit | No strict limit | Packaging, HVAC, basic filtration | Material datasheet sufficient |
Source: ASTM E595 Test Method, NASA Outgassing Database
[2][5]For Southeast Asian manufacturers selling on Alibaba.com, providing ASTM E595 test reports can significantly enhance product credibility, especially when targeting buyers in semiconductor, aerospace, or scientific research sectors. Many B2B buyers explicitly request outgassing data in their procurement specifications.
NASA outgassing database is a valuable resource for material selection. You can search by material type and find TML/CVCM/WVR data for over 5000 materials tested to ASTM E595 standards. [5]
Discussion on vacuum material selection resources, shared by DrunkenPhysicist