ZM600 refers to a zinc-aluminum-magnesium alloy coated steel product with a coating weight of approximately 600 g/m² (grams per square meter), though industry terminology can vary by manufacturer and regional standards. The "ZM" designation comes from BS EN 10346, the European standard for continuously hot-dip coated steel flat products, which defines ZM as zinc-aluminum-magnesium alloy coatings [7].
The coating composition typically includes zinc as the base metal (approximately 93-95%), with aluminum (1-3.5%) and magnesium (1-3%) as alloying elements. This specific ratio is critical: aluminum enhances barrier protection and coating adhesion, while magnesium improves corrosion resistance, particularly in humid or coastal environments, and enables the "self-healing" property at cut edges where bare steel is exposed [4][8].
ZM Coating Grade Comparison: Performance vs. Traditional Galvanized Steel
| Coating Type | Coating Weight (g/m²) | Typical Thickness (μm) | Corrosion Resistance (vs. Z275) | Cut Edge Protection | Primary Applications |
|---|---|---|---|---|---|
| Z275 (Traditional Galvanized) | 275 | ~20 | Baseline (1.0x) | Limited - requires additional sealing | General construction, indoor applications |
| ZM310 (Magnelis) | 310 | ~25 | 2.2x better in non-coastal [4] | Self-healing - magnesium forms protective layer | Solar mounting, automotive, outdoor structures |
| ZM600 / ZM300 (High-Grade ZM) | 600 total / 300 per side | ~42-45 | 3-4x better than Z275 [4] | Excellent self-healing, minimal red rust | Coastal installations, chemical plants, high-humidity environments |
| Aluminum-Zinc (AZ150) | 150 | ~20 | 2-3x better than Z275 | Moderate - aluminum provides barrier | Roofing, cladding, heat-resistant applications |
Key Performance Advantages of ZM Coatings:
- Superior Corrosion Resistance: In accelerated corrosion testing, ZM310 showed significantly slower white rust development compared to traditional galvanized steel over 11 weeks of exposure. The magnesium component forms a stable protective layer (simonkolleite) that inhibits further corrosion [4].
- Cut Edge Self-Healing: When ZM-coated steel is cut, drilled, or formed, the exposed steel edge is protected by magnesium ions that migrate to the cut surface, forming a protective barrier. This eliminates the need for additional edge sealing in many applications—a significant cost and time saver for fabricators [4][8].
- Lower Friction Coefficient: thyssenkrupp's ZM Ecoprotect demonstrates a friction coefficient of μ=0.07 compared to μ=0.09 for traditional galvanized steel, resulting in better formability, reduced tool wear, and delayed stick-slip effects during stamping and forming operations [8].
- Coating Weight Efficiency: ZM coatings can achieve equivalent corrosion protection with approximately 30% less coating weight compared to traditional galvanized steel, reducing material costs and weight for applications where this matters (e.g., automotive, portable structures) [8].

