When sourcing custom CNC machined parts, tolerance specification is one of the most critical decisions affecting cost, lead time, and part functionality. Tolerance defines the acceptable range of variation in a part's dimensions. For example, a dimension specified as 10mm ±0.01mm means the actual measurement can range from 9.99mm to 10.01mm and still be acceptable.
Industry Standard Tolerances: The most widely used standard is ISO 2768, which defines general tolerances for linear and angular dimensions without individual tolerance indications on drawings [5]. This standard has two main categories:
ISO 2768 Tolerance Classes for CNC Machining
| Tolerance Class | Typical Range | Cost Impact | Common Applications |
|---|---|---|---|
| ISO 2768-m (Medium) | ±0.1mm to ±0.3mm | Baseline (100%) | General mechanical parts, enclosures, brackets |
| ISO 2768-f (Fine) | ±0.05mm to ±0.1mm | +15-25% | Precision assemblies, automotive components |
| High Precision | ±0.01mm to ±0.02mm | +40-60% | Aerospace, medical devices, optical components |
| Ultra Precision | ±0.002mm to ±0.005mm | +80-120% | Semiconductor, defense, research applications |
The ±0.01mm tolerance featured in this article falls into the high precision category. Achieving this level requires advanced CNC equipment (typically 5-axis machines), experienced operators, controlled environmental conditions, and often secondary processes like grinding or honing [6].

